American Valve Test Standards (API/ASME/MSS): A Deep, Engineer-Friendly Guide

Estimated Reading Time: 3 minutes

In North America, valve requirements are defined by multiple complementary standards that cover design, ratings, leakage acceptance, fire-safety, emissions, and waterworks performance.

  • ASME B16.34 — Design, materials, wall thickness, P–T ratings, marking, baseline tests.
  • API 598 — General inspection and testing for isolation valves.
  • API 6D / ISO 14313 — Pipeline valve integrity (DBB/DIB, cavity relief, gas seat tests, torque).
  • MSS SP-61 — Common pressure-testing practice for steel valves.
  • FCI/ANSI 70-2 — Control valve leakage Classes II–VI.
  • API 607 / API 6FA — Fire tests; ISO 10497 global equivalent.
  • API 641 / 622 / 624 — Low-emission standards.
  • AWWA Series — Waterworks standards (C509, C515, C504, C507).

Valve Test Standards

ASME B16.34 — THE CONSTRUCTION & RATING SPINE

ASME B16.34 covers metallic valves and defines pressure–temperature ratings, material groups, minimum wall thickness, marking, and baseline pressure tests.

Practical use:

  • Select material per chemistry and temperature.
  • Confirm P–T rating for worst-case condition.
  • Use ASME B16.5/B16.47 for flanges.

Spec line: “Valves shall conform to ASME B16.34 for design, materials, wall thickness, and P–T ratings.”

API 598 — THE EVERYDAY INSPECTION & TEST STANDARD

Defines hydrostatic shell and seat tests, low-pressure gas tests, backseat tests, and operational checks.

Acceptance:

  • Soft seats: zero visible leakage.
  • Metal seats: limited visible leakage allowed.
  • Check valves: specific criteria apply.

Engineer’s tip: shell test hydro, seat test per API 598, add low-pressure air test for soft seats.

API 6D — PIPELINE VALVES

Includes DBB/DIB verification, cavity relief, high-pressure gas seat tests, torque checks, and documentation requirements. Stricter than API 598.

Spec line: “Pipeline valves shall meet API 6D, verify DIB as specified, cavity relief, gas seat tests, torque.”

MSS SP-61 — STEEL VALVES TESTING

Standard pressure-testing practice for steel valves. Commonly used where API 598 is not mandated and often paired with ASME B16.34.

FCI/ANSI 70-2 — CONTROL VALVE SHUTOFF

Defines Classes II–VI for control valve seat leakage. Class IV is typical default; Class V/VI used for demanding services.

Spec line: “Control valve shutoff shall meet FCI 70-2 Class IV unless otherwise specified.”

FIRE-SAFE TESTING

Fire test standards include API 607, API 6FA, and ISO 10497. Valves are exposed to fire while pressurized to measure primary and secondary leakage.

Spec line: “Valves in hydrocarbon service shall be fire-tested per API 607 or API 6FA/ISO 10497.”

LOW EMISSIONS STANDARDS

Low-emission requirements include API 641 for quarter-turn valves, API 622 for packing, and API 624 for rising-stem valves.

Spec line: “Valves in VOC service shall meet API 641 or API 624 with API 622 packing.”

WATERWORKS — AWWA

AWWA standards apply to potable water valves and differ from API/ASME in pressure classes, coatings, torque expectations, and service conditions.

FACTORY ACCEPTANCE TESTS (FATs)

  • Hydrostatic shell test ~1.5× rating.
  • Directional hydro seat test.
  • Low-pressure air seat test (soft seats).
  • Backseat test (if provided).
  • Operational/torque checks.
  • Special tests: fire-safe, FE, cryogenic, vacuum, DBB/DIB.

ACCEPTANCE & DOCUMENTATION

  • Soft seats: zero leakage.
  • Metal seats: limited leakage per API/ISO.
  • MTCs, calibrations, test records, markings, fire-safe/FE certificates.

API VS EN/ISO DIFFERENCES

API focuses on procedural testing and visual acceptance, while EN/ISO uses numeric leakage classes. Projects often blend the two.

Example: “Shell per API 598; Seat per ISO 5208, Rate A.”

EXAMPLE SPECIFICATION LANGUAGE

  • Isolation valves: ASME B16.34 design, API 598 tests, ISO 5208 leakage rates.
  • Pipeline valves: API 6D, DBB/DIB, cavity relief, gas seat tests.
  • Control valves: IEC 60534-4, FCI 70-2 Class IV.
  • Fire-safe: API 607/6FA/ISO 10497.
  • Low emissions: API 641/624/622.
  • Waterworks: AWWA + NSF coatings.

COMMON PITFALLS

  • Over-specifying Class VI for control valves.
  • Skipping gas seat tests for gas service.
  • Confusing DBB vs DIB terminology.
  • Not specifying soft-seat air test.
  • Mixing AWWA with API without caution.